Generac-power-systems 0940-1 User Manual

Manual No. A9I95OWNER'S MANUALand Installation InstructionsIMPACT-34 plus with Inverter and IMPACT-36 plus with InverterAIR-COOLED RECREATIONAL V

ENGINE EXHAUST GASBefore starting the generator engine, you should be sure there is no way for exhaust gases to enter the vehicle in

The generator’s exhaust system gives off DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can

SPECIFICATIONSFUEL REQUIREMENTS (GASOLINE UNITS)These generators are equipped with gasoline fuel systems as standard equipment. Specific in

MAINTENANCEThis section includes information about sirtiple maintenance which includes the following tasks;• Checking engine oil level.• Chan

• Remove air cleaner cover, then remove paper filter.• Clean air filter by gently tapping it on a solid surface. If the filter is too dirty, replac

CLEANING THE GENERATORKeep your generator set as clean and dry as possible. Dirt and moisture that are permitted to accumulate on ele

CAUTION: Do not overbend the spring clip or the clip wiil lose its clamping force.3. With pliers, lightly compress the spring clip on the carburetor

MAJOR SERVICE MANUALTo obtain a service manual for your generator, order it from your dealer/distributor or contact the factory. Be su

INSTALLATION SAFETY RULESDANGER: FOR FIRE SAFETY, INSTALLATION OF A GENERATOR INTO A RECREATIONAL VEHICLE MUST COMPLY STRICTLY WITH ARTICLE 551, NFPA

GENERAL INSTALLATION INFORMATIONPURPOSE AND SCOPE OF MANUALThese Installation Instructions have been prepared especially for the purpose of

GENERAL SAFETY RULESTHE MANUFACTURER SUGGESTS THAT THESE "RULES” FOR SAFE OPERATION BE COPIED AND POSTED IN POTENTIAL HAZARD AREAS OF TH

LOCATION AND SUPPORTGENERATOR LOCATIONThe most desirable location for the generator set is between the vehicle's main frame members

GENERATOR RESTRAINTUse four 3/8"-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the sup

COMPARTMENT SIZEPlan the compartment size carefully. Provide a minimum of at least 1 inch (2” recommended) of clearance between the

COMPARTMENT FLOOR CUTOUTSYou must provide openings in the generator compartment for the following items (Figure 20);• Engine exhaust and cool

COOLING AND VENTILATING AIRIt is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be s

Figure 25 — Air Inlet Using DuctworkCOMPENSATING FOR RESTRIQIONSSuch materials as screening, iouvers, or expanded metal can restrict the fre

GASOLINE FUEL SYSTEMInstalling a gasoline fuel system (Figure 27) for recreational vehicle generator sets must comply with applicable

PROPANE GAS FUEL SYSTEMDANGER: LP (propane) gas is highly explosive. The gas is heavier than air and tends to settle in low areas, where even the slig

NOTE: Recommended MINIMUM gas flow rate for all air-cooled Impact-34 plus series generators is 67 cubic feet per hour.IMPORTANT: IF AN

EXHAUST SYSTEMThe generator exhaust system must be safely and properly installed. Only approved mufflers and other exhaust system parts

TABLE OF CONTENTSOPERATING INSTRUCTIONSGENERAL SAFETY RULES...inside coverIDENTIFICATION RECORD...

ELECTRICAL CONNECTIONSThe following general rules apply to electrical connections in a recreational vehicle:• Qualified electricians who a

Figure 32 — Generator to Inverter ConnectionftfGROUND FAULT CIRCUIT INTERRUPTERSThe National Electric Code (NFPA 70, 551-7) requires that you

Figure 33 — Transfer Switch Isolation MethodFigure 34 — Installation with Isolation Receptacle

BATTERY INSTALLATIONRECOMMENDED BAHERYInstall a battery that meets the following requirements;• Battery must be a 12 volt, automotive type storage ba

OPTIONAL ACCESSORIESA plug-in receptacle (Figure 36) is provided on the generator set, near the DC power wires. Use this receptacle t

POST INSTALLATION TESTSThe air cooled Impact-36 plus generator set was factory tested and adjusted using gasoline as fuel.The air coo

INSTALLATION CHECK LISTLOCATION AND SUPPORT___1. The generator is properly located.___2. The generator is properly supported.___3. The generator is pr

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MAJOR FEATURES AND DIMENSIONS (CONTINUED)in inO rso orAk_CkL/«yjX^^rr-T-J0U4-oSS x3 i/iou a tt S z 0. ~ u a. <n.— 36 —

TROUBLESHOOTINGPROBLEMPOSSIBLE CAUSESREMEDYEngine won't crank. 1.15 amp fuse is biown. 1.Replace 15 amp fuse.2.Loose corroded or defective 2.Tigh

IDENTIFICATION RECORDPlease record the following information from the generator DATA DECAL or information decal. 1. Model Number__________________ 2.S

ELECTRICAL DATADrawing No. A6412 (Sheet 1 of 2)CUSTOMER SUPPLIED BATTERY-13--------il-------16-------------( SMI:cRCWTEPANELCONNECTORi-nsy14 CHI----1

ELECTRICAL DATADrawing No. A6412 (Sheet 2 of 2)LCCCNDBCR - BATTERY CHARGE RECTI TIER IBRI - BRIDGE RECTIFIER IBRS > BRIDGE RECTIFIER IBR3 -

EXPLODED VIEW — GASOLINE GENERATORDrawing No. A6414— 40 —

______________REPAIR PARTS — GASOLINE GENERATORDrawing No. A6414ITEM PART NO.QTY.DESCRIPTIONITEM PART NO. QTY.DESCRIPTION1 A2467 1ENGINE, LONG BLOCK 5

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REPAIR PARTS — LP GENERATORDrawing No. A6413ITEMPART NO. QTY. DESCRIPTIONITEM PART NO.QTY, DESCRIPTION1 A2467 1 ENGINE, LONG BLOCK 57 42907 3 CAPSCR.,

EXPLODED VIEW — ENGINE LONG BLOCKDrawing No. A6202DATE; AUG.10, 1998— 44-

REPAIR PARTS — ENGINE LONG BLOCKDrawingITEMNo. A6202PART NO.DATE: AUG.10, 1998QTY.DESCRIPTION176380 1 ASSEMBLY, CONNECTING ROD & CAP2 763891 PISTO

EXPLODED VIEW — CONTROL PANELDrawing No. A9192>-o:<_joa:ou_oXCOI-0X1COUJCOCOq:<XI>oNOoOmnOO'*=«:COzLO— 46 —

REPAIR PARTS — CONTROL PANELDrawing No. A9192ITEM PART NO.QTY. DESCRIPTIONITEM PART NO.QTY. DESCRIPTION1915267 M5-0.8X 12MM PHILLIPS37 45756 4TAPTITE

IDENTIFICATION RECORDPlease record the following information from the generator DATA DECAL or information decal. 1.Model Number__________________ 2.Se

Drawing No. A9193EXPLODED VIEW — LP ENGINE SHEET METAL— 48 —

__________ REPAIR PARTS — LP ENGINE SHEET METALDrawing No. A9193ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY.DESCRIPTION1 86705 1 PLATE, DIVIDER45

EXPLODED ViEW — GASOLINE ENGINE SHEET METALDrawing No. A9194— 50 —

REPAIR PARTS — GASOLINE ENGINE SHEET METALDrawing No. A9194ITEM PART NO.QTY.1 86705 1249813 2386718 3.5 ft.4A3666 15 74908316 A36672722129 128 39414 4

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT ^mUR WARRANTY RIGHTS AND OBLIGATIONS •The California Air Resources Board ("CARB") and

EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (“ECS Warranty“) for 1995 and Later Model Year Utility and Lawn and Garden EquipmentE

Generac’s Three-Year Limited Warranty For Recreationai Vehicle GeneratorsGenerac warrants to the original owner and subsequent purchasers from the dat

INVERTER FEATURESPART No. A6187 INVERTER1. Inverter2. 9 Pin Connection3. Customer AC OutputREFERENCE NUMBER IDENTIFICATION4. 2 Pin Connection5. D

READ THIS MANUAL THOROUGHLYIf you don't understand any portion of this manual, contact Generac for a demonstration of actual start

GENERATOR FAMILIARIZATIONGENERATOR APPLIGVBILITYThese generators have been designed and manufactured for supplying electrical power for r

OPERATING INSTRUCTIONSGENERATOR CONTROL PANELMounted on the generator control panel (Figure 1) are the following features:Figure 1 — Typical C